TABLE OF CONTENTS

• Inventory Control Material Purchase Request (IC MPR) Module
• Add New / Purchased Materials to Stock
• Initiate MPR
  • Create MPR from BOM Shortage
  • Manually Create MPR
• Add Materials to MPR
• Send MPR for Approval and Execution
  • Who approves MPR
• Purchase MPR
• Make a partial purchase of MPR 
• Move from Different Location
• Close Short

Inventory Control Material Purchase Request (IC MPR) Module

The IC MPR Module manages several processes related to initiating and executing Material Purchases and receiving the goods into inventory on arrival.

All steps of these processes are currently recorded and managed on or with the following cards:

• BOM (Initiation of MPR)
• MPR
• Inventory Transaction Journal

This module is concerned with overall IC processes of initiating and executing Material Purchases and receiving the goods into inventory on arrival.

The Overall MPR Process contains 2 parts:

• Add New / Purchased Materials to Stock.
• Execute Material Purchase. Receive New Purchase into Inventory.

Add New / Purchased Materials to Stock

This process involves various steps:

1. Initiate MPR
   • Create MPR from BOM Shortage
   • Manually Create MPR
2. Add Materials to MPR 
   • Add Existing Materials to MPR
   • Add New Material to MPR
3. Send MPR for Approval and Execution

Initiate MPR

Create MPR from BOM Shortage

When creating a BOM, if you enter a quantity in the “QTY” column that exceeds the selected warehouse’s available stock, the system will notify you of the shortage during the kitting process.

You can also check the available quantity in the warehouse to proactively identify any shortages.

An MPR can be created from the BOM which is already pre-populated with all items it was short. Click “Create Purchase Request”.

The MPR card opens.

1. Fill in the Vendor that you purchase materials from.
2. The Est. Price comes from each Material’s COGS, which is calculated based on purchase history.  Do not change the price, even if you think the purchase price will be significantly higher or lower. The Procurement Manager will take care of this.
3. The system has pre-populated the MPR with every item from your BOM which had a shortage and entered the shortage amount as the “Rqst.” amount to be purchased via the MPR.
4. You can enter a Preferred Vendor per item under the “PV” column, and that Preferred Vendor’s Part #  under the “P#”  column. By default, it is pulled from the material card.
5. Add a date under “Needed Prior” and add comments to tell the Procurement Manager when you need the items and why, as well as anything else they need to know. You can also add comments per line in the MPR on the far right.

Manually Create MPR

Open the Material Purchase Requests reference

• Run Quick Launch.
• The Quick Launch search opens in a new window.
• Type Material into the search box.
• Select Material Purchase Requests in the results pane and click OK to confirm.
• In the reference that is open, click the Create Record button to add an MPR.

Fill out the MPR card as follows:

1. Add a Warehouse where the materials will be purchased.
2. Add a Vendor from whom the materials will be purchased.
   • The Procurement Manager can change the vendor for purchased materials and may procure different materials within the same MPR from multiple vendors.
3. Enter the Needed Priority Date.
4. Optionally, add Comments and select a Build Plan to which this Material Purchase should be billed, if applicable.
5. Finally, add materials using the appropriate buttons: Add New Row or Import from Excel. Then, enter the desired quantity for each material in the Rqst. column of the requested materials list.
6. Save the record.

Add Materials to MPR

To add a material to both MPR created from BOM and MPR created manually, use the “Add New Row” and “Import from Excel” buttons.

Add New Row button opens the Material List reference. Find the required material and select the item.

To import materials from Excel, format the Excel file as follows.

If you need to add a missing Material to the library, you will click “Add New Row” and select “New Item”. Follow this guide to learn more.

Send MPR for Approval and Execution

Employees assigned to Build Plan Manager role and Employees with financial access can create an MPR and send it for approval.

To send the MPR for approval, use the appropriate button in the MPR card — Send for Approval.

This creates a job for a first and second-level approvers, and also notifies a Warehouse Lead (also via the job) that the MPR has been moved to the Pending stage.

Who approves MPR

The MPR approval process is fully configurable. It can include one or more approval levels. Who approves at each level is also customizable. Contact FCX Support to set up the approval route.

At the same time, an employee with the “Advanced MPR Approver” role, who is currently neither FLA nor SLA, can approve the MPR bypassing the job.

In this example, there is only a first level and the approver is the specific user.

The Warehouse Lead will also receive a notification that the MPR has been approved or rejected.

Purchase MPR

After the MPR is approved, you can make a purchase. Click on the Purchase button and select a Vendor from which you want to purchase materials.

If multiple Preferred Vendors are utilized in the MPR, you can select for which of them create a record in the Inventory Transactions Journal: 

• to create a single ITJ to purchase all materials from the main Vendor
• or to make several ITJ to include materials only for the individual Preferred Vendors.

Make a partial purchase of MPR 

You may purchase materials in parts from one or more vendors or may transfer some QTY of materials from another warehouse. The MPR can therefore involve many Inventory Transactions associated with it.

If you add another Purchase Transaction to the MPR, for example to buy any missing materials, the system will notify you about this. 

Create a new Purchase ITJ.

Move from Different Location

In addition to purchasing materials for the MPR, you can withdraw the required quantity from a different warehouse, but only for materials that have not yet been fully ordered (purchased).

Use the Transfers dashboard to transfer materials from one warehouse to the required warehouse.

Refer to the Inventory Balance dashboard to determine which MPR materials are eligible for transfer and to check the available quantities in each warehouse.

Close Short

An MPR can be completed in two ways:

• Automatically: When all the requested QTY of material has arrived at the warehouse. That is, when the material Requested QTY in the MPR equals to the Received QTY in the related inventory transactions.
• Manually: By using the Close Short option in the MPR. 

Continue reading – Purchase, transfer, and adjustment of inventory transactions.